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May 20, 2025by Havva0 Comments

Why Steel Pipes Are Ideal for Harsh Middle Eastern Climates

In the demanding environments of the Middle East, where extreme temperatures, high humidity, and abrasive desert conditions challenge infrastructure integrity, the selection of piping materials becomes critically important. Among the many options available, steel pipes have proven to be the most reliable and efficient solution for various applications, from construction to oil and gas industries. This article explores why steel pipes are ideal for these harsh conditions and how NWH serves as a dependable pipe supplier in UAE, catering to diverse industry needs.

Durability Under Extreme Conditions

One of the standout features of steel pipes is their exceptional durability, particularly under extreme weather conditions. The Middle East often experiences soaring daytime temperatures that can exceed 50°C, coupled with significant nighttime cooling. Over time, fatigue, distortion, and failure may result from the expansion and contraction of numerous materials caused by these temperature swings. Steel pipes, particularly those made from carbon or stainless steel, exhibit high thermal resistance and maintain their structural integrity under these dynamic conditions.

Corrosion Resistance

Steel pipes, especially when coated or galvanized, offer excellent resistance to corrosion. The saline air in the Middle East’s coastal regions raises the possibility of rust and corrosion, which can shorten the lifespan of piping systems. Stainless steel and alloy steel pipes are often used to combat these issues, as they provide a robust barrier against oxidation and moisture penetration.

Load-Bearing Strength and Versatility

Another key advantage of steel pipes is their impressive load-bearing capacity. In structural applications, such as bridges, towers, and buildings, steel pipes provide the necessary strength to support substantial loads without buckling. As leading structural steel suppliers in UAE, NWH offers a wide range of pipe sizes and grades tailored for specific structural requirements. Whether it’s for scaffolding or underground piping in high-traffic areas, steel provides the reliability and flexibility needed for long-term performance.

Fire and Heat Resistance

In regions with high ambient temperatures and industrial zones where fire risk is a concern, steel pipes stand out for their heat resistance. Unlike plastic or composite pipes that may melt or deform under high heat, steel maintains its shape and performance. This feature is especially critical in oil and gas applications, where safety and containment are paramount. Steel pipes do not combust or contribute to fire loads, making them a safe choice in hazardous environments.

Compatibility with Industry Requirements

Steel pipes are compatible with various industrial standards and can be easily fabricated or welded to suit custom requirements. This flexibility is crucial in sectors like oil and gas, construction, and utilities where specific configurations are needed for efficient operation. As trusted oil and gas parts suppliers, NWH Dubai ensures the availability of steel pipes that meet both international and regional specifications.

Cost-Efficiency Over the Long Term

Although the initial investment in steel pipes may be higher than other materials, their longevity and reduced maintenance requirements make them cost-effective in the long run. Steel pipes require fewer replacements, are easier to inspect and maintain, and can withstand mechanical and environmental stress better than most alternatives. This is particularly beneficial in Middle Eastern climates, where extreme conditions can accelerate the deterioration of substandard materials.

Sustainability and Recycling

Steel has a high recyclability rating, and sustainability is increasingly a top issue for industries globally. Most steel pipes are made from recycled content and can be fully recycled after their service life. This minimizes environmental impact and supports the circular economy, aligning with the green building initiatives in countries like the UAE.

Applications in Key Sectors

In the Middle East, steel pipes are extensively utilized in several different industries:

  • Construction: Used for structural support, water distribution
  • Oil & Gas: Essential for drilling operations, pipeline transport, and refinery infrastructure.
  • Water Treatment & Desalination: Corrosion-resistant steel pipes are perfect for transporting treated water.
  • Manufacturing & Industrial Plants: used in equipment, cooling systems, and the transportation of chemicals.

In each of these sectors, the harsh climate presents challenges that steel pipes are well-suited to overcome. Their mechanical strength, resistance to environmental stressors, and adaptability make them a go-to choice for engineers and project planners.

At NWH Dubai, we pride ourselves on being a comprehensive pipe supplier in UAE, offering high-quality steel pipes that meet the diverse demands of industrial and commercial projects. We offer pipes made of carbon steel, stainless steel, and alloy steel in a variety of wall thicknesses and diameters. With an experienced team and extensive inventory, we serve sectors ranging from construction to energy, ensuring timely delivery and adherence to stringent quality standards.

We also stand out as one of the reputable structural steel suppliers in UAE, providing end-to-end solutions from procurement to logistics. Our expertise in sourcing oil and gas parts and supplying certified steel products makes us a one-stop shop for reliable infrastructure components in the Middle East.

Conclusion

In summary, steel pipes offer unmatched benefits for harsh Middle Eastern climates. From their durability and corrosion resistance to cost-efficiency and sustainability, they are the optimal choice for long-term performance in challenging environments. With NWH as your trusted partner, you can access top-tier steel piping solutions tailored to your project requirements.

Whether you’re sourcing for a construction venture, industrial facility, or energy project, partner with New World Horizon —the reliable pipe supplier in UAE dedicated to delivering excellence in every order.

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May 15, 2025by Havva0 Comments

Industrial Valve Testing Protocols for Projects in the UAE

Industrial valves are crucial components in pipelines and mechanical systems across industries such as oil and gas, water treatment, power generation, and manufacturing. Making sure valves operate and are safe is crucial in the United Arab Emirates, since industrial infrastructure is crucial to the country’s economy. One of the key elements in this assurance process is industrial valve testing—a set of procedures that confirms a valve’s functionality, safety, and compliance with international and regional standards.

This article explores the critical valve testing protocols followed in the UAE, the types of tests performed, industry-specific requirements, and the importance of working with reliable suppliers like NWH.

Why Valve Testing Matters in UAE Projects

The UAE’s industrial landscape is built around large-scale, high-performance engineering systems. From high-pressure oil pipelines in Abu Dhabi to desalination plants in Dubai, valves must perform reliably under intense conditions. Faulty or untested valves can lead to:

  • Dangerous leakages
  • System failures
  • Environmental hazards
  • Costly downtime and repairs

With strict regulatory oversight and a growing focus on safety and sustainability, adhering to testing standards is not just a recommendation—it’s a requirement.

Common Valve Testing Standards Followed in the UAE

Valves used in UAE-based projects typically need to conform to a combination of international and regional standards, including:

  • API (American Petroleum Institute)
  • ASME (American Society of Mechanical Engineers)
  • ISO (International Organization for Standardization)
  • BS (British Standards)
  • ADNOC, DEWA, and local municipal regulations

Contractors and engineers must ensure that the valves used are tested to meet the specifications outlined by these governing bodies.

Major Valve Testing Protocols

1. Hydrostatic Testing

Hydrostatic testing is among the most popular techniques. The valve is filled with water and pressurized to test its ability to withstand pressure without leakage or deformation.

Purpose:

  • Confirms body and seat integrity under pressure
  • Ensures valve strength before installation

Typical Application:
Used for gate, globe, ball, and check valves across oil & gas and utility pipelines.

2. Pneumatic Testing
The valve is pressurized using nitrogen or air in place of water. Pneumatic tests are more sensitive and typically used for valves that operate at low pressures or in clean environments like food and pharmaceuticals.

Purpose:

  • Detects fine leaks
  • Ideal where hydrostatic testing may be risky or impractical

3. Shell Testing
In shell testing, the valve body is examined without the internal parts moving. It guarantees that the valve shell or casing can withstand pressure loads without deforming.

Benefit:

  • Ensures long-term durability of the valve body in harsh UAE conditions

4. Seat Leakage Testing
This test looks for leakage between the disc and valve seat. It’s especially important for control valves and isolation valves where tight shut-off is essential.

Typical Use:

  • In oil & gas refineries, marine industries, and water distribution lines

5. Functional Testing
Also known as operational testing, this ensures the valve opens, closes, and functions as required under simulated operating conditions.

Importance in UAE Projects:
Valves must operate under varying pressure, temperature, and chemical exposure common in UAE industries. This test helps avoid functional failure after installation.

Special Considerations for UAE-Based Projects
  • Climate Resilience: Valves should be tested for resistance to high temperatures and sand/dust intrusion.
  • Corrosion Resistance: Given the coastal environment and chemical exposure, valves must be tested for corrosion using salt spray tests or material verification protocols.
  • Material Certification: For projects with ADNOC, DEWA, or Dubai Municipality, traceable documentation and mill certifications are mandatory during testing.
  • Third-Party Verification: Testing conducted by independent labs or verified by third-party inspectors is often required to ensure credibility and compliance.
The Role of Quality Valve Suppliers

Working with a trusted valve supplier in UAE is critical to securing components that pass all required tests and meet regulatory standards. At New World Horizon (NWH), we ensure that every valve delivered to clients has undergone comprehensive testing. We collaborate with EPC contractors, government entities, and industrial firms to ensure valves are sourced from manufacturers with ISO-certified testing facilities.

Documentation and Certification

In addition to testing, proper documentation is essential for regulatory compliance. These may include:

  • Test certificates
  • Inspection reports
  • Third-party validation
  • Pressure and temperature test logs
  • API/ASME/ISO compliance documents
Conclusion

In the UAE, valve testing is an essential stage in guaranteeing the longevity, effectiveness, and safety of industrial systems. Whether for oil & gas projects, desalination plants, or manufacturing units, every valve must go through rigorous testing to guarantee performance under UAE’s demanding conditions.

By partnering with experienced suppliers like NWH, industries can secure fully tested and certified valves, reducing the risk of valve failures and ensuring smooth project execution. For high-performance valves tested to meet international and local standards, rely on NWH – your trusted industrial valve partner.

Looking for tested, certified, and reliable valves? Contact us now!

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May 8, 2025by Havva0 Comments

The Economic Benefits of Using Structural Steel in Large-Scale Projects

In today’s competitive construction landscape, project managers, engineers, and developers are continuously seeking cost-effective solutions that do not compromise on strength, durability, or safety. Structural steel is one material that continuously demonstrates its value in major construction projects. From skyscrapers and stadiums to industrial warehouses and infrastructure developments, structural steel has emerged as a top choice for builders who prioritize performance, speed, and long-term value.

At New World Horizon, we understand the demands of large-scale construction, and our commitment to delivering high-quality structural steel products positions us as a preferred partner for projects across the UAE. Let’s explore the economic benefits of using structural steel in major construction initiatives and why it’s the go-to solution for modern development.

1. Cost Efficiency Through Speed of Construction

Time is money in construction. Delays can cost thousands or even millions in large-scale projects. One of the standout benefits of structural steel is the speed at which it can be fabricated and erected. Since steel components are pre-engineered and fabricated offsite, they arrive at the job site ready for quick assembly, significantly reducing on-site labor costs and construction timelines.

With advanced fabrication technologies and precise detailing, structural steel offers seamless integration and minimal rework during installation. This speed translates to faster project completion and earlier returns on investment, a crucial advantage in commercial and industrial sectors.

2. Reduced Foundation Costs

Because of its remarkable strength-to-weight ratio, structural steel provides great strength without being unduly heavy. A steel construction puts less strain on a building’s base than masonry or concrete. This leads to lower foundation and substructure costs, particularly important in high-rise or expansive projects where deep foundations can be a major budget item.

Less weight means less excavation, fewer materials, and shorter build times at the foundational level, all contributing to project-wide cost savings.

3. Long-Term Durability and Lower Maintenance

Another economic advantage of structural steel is its exceptional longevity and low maintenance requirements. Steel resists pests, mold, warping, and cracking—issues that can plague other construction materials and result in costly repairs. Modern steel components are also often galvanized or treated with corrosion-resistant coatings, enhancing their performance in challenging environments like coastal or industrial zones.

This durability reduces the lifecycle costs of the building. Owners and developers benefit from lower long-term maintenance expenses, which is especially valuable in industrial or infrastructure projects designed to operate for decades.

4. Design Flexibility and Space Efficiency

Longer spans without internal load-bearing walls are made possible by structural steel’s inherent strength, resulting in flexible and open interior areas. This design flexibility not only enhances the architectural appeal of buildings but also leads to efficient use of space, particularly in commercial and industrial applications.

In terms of economics, this means more usable area per square foot, increasing the functionality and potential revenue generation of the built space—whether it’s offices, manufacturing floors, or retail environments.

5. Enhanced Recycling and Reuse Potential

Sustainability is becoming an economic engine rather than merely a trendy term. Structural steel is one of the most recyclable building materials, and most structural steel products today are made from a high percentage of recycled content. This gives steel a strong advantage in meeting green building standards and sustainability goals, such as LEED certification.

Using steel can contribute to cost savings through tax incentives, grants, and reduced environmental impact fees, all of which are increasingly important considerations in both private and public sector projects.

6. Precision Engineering Reduces Waste

Structural steel is manufactured to precise specifications, which means significantly less material waste compared to traditional materials that are often cut or adjusted on-site. Digital modeling and building information modeling (BIM) tools used in steel fabrication further ensure accurate designs that reduce error and rework.

Less waste means lower disposal costs and more efficient use of resources, enhancing the overall cost-effectiveness of the project.

7. Higher Insurance and Safety Ratings

Structural steel offers enhanced fire resistance and performs well under extreme conditions such as earthquakes and high winds. These safety features translate to lower insurance premiums, reducing the overall operating costs of a building over its lifespan.

Safety also affects productivity during construction. Steel structures are easier to assemble with fewer variables, reducing the risk of site accidents and the costs associated with workplace injuries or delays.

8. Supply Chain Efficiency with Local Availability

With the growing demand for steel in the region, structural steel suppliers in UAE, like NWH, have built robust supply chains to meet the needs of local developers. Our close proximity to major construction sites and industrial zones allows for faster delivery, lower transportation costs, and responsive service.

Working with a reliable local supplier eliminates uncertainties and delays related to importing materials, ensuring that projects stay on budget and on schedule.

Read More: The Role of Structural Steel Suppliers in UAE’s Construction Industry

Conclusion

From upfront savings in labor and material to long-term advantages like durability and reduced maintenance, structural steel offers compelling economic benefits for large-scale projects. Its adaptability, strength, and eco-friendliness make it a cornerstone material in the evolving landscape of modern construction.

At New World Horizon, we are proud to support the UAE’s growth with premium structural steel products tailored to the region’s demanding construction needs. As structural steel suppliers in UAE, we bring not only materials but also expertise, reliability, and value to every project we serve.

If you’re planning a large-scale construction project and looking for a material that offers superior performance and cost efficiency, structural steel is your answer—and NWH is your trusted partner.

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April 17, 2025by Havva0 Comments

Common Valve Failures and How to Prevent Them

In any industrial system—be it oil and gas, water treatment, power generation, or manufacturing—valves are the gatekeepers of flow control. They regulate pressure, ensure safety, and keep operations running smoothly. However, like any mechanical component, valves can fail. When they do, the consequences can range from minor disruptions to severe equipment damage, safety hazards, or costly downtime.

At NWH, we understand the critical role valves play in operational integrity. As a trusted valves supplier serving industries across Dubai and the broader MENA region, we aim to help clients reduce risks through education, reliable equipment, and expert support. In this article, we’ll explore the most common valve failures and practical strategies to prevent them.

1. Leakage (Internal or External)

Failure Type:
Leakage is one of the most frequently reported valve problems. It can occur either internally—through the valve seat—or externally, at the body or bonnet connections.

Causes:

  • Worn-out valve seats or seals
  • Corrosion or pitting
  • Improper installation or torquing
  • Foreign particles preventing full closure

Prevention:

  • Use corrosion-resistant materials appropriate for the medium.
  • Schedule regular maintenance to check sealing surfaces.
  • Flush the system to remove debris before operation.
  • Always follow proper torque values and manufacturer specifications during installation.

Read More : How to Detect and Prevent Valve Leaks in Industrial Systems

2. Valve Sticking or Seizing

Failure Type:
A valve may stick in the open or closed position, causing system flow issues or safety risks.

Causes:

  • Corrosion buildup or mineral deposits
  • Infrequent operation or improper storage
  • Incompatible materials with the process medium

Prevention:

  • Exercise valves regularly, especially those not used frequently.
  • Apply proper lubricants to moving parts where applicable.
  • Choose valve materials suited to the process fluid and temperature.
  • Install filters or strainers upstream to reduce contaminants.

3. Actuator or Operator Failure

Failure Type:
Actuated valves (manual, electric, pneumatic, or hydraulic) may fail to respond to control inputs, affecting process automation.

Causes:

  • Electrical or pneumatic power loss
  • Improper actuator sizing
  • Control signal errors
  • Seal failure or internal leakage

Prevention:

  • Match actuator specs with valve torque requirements.
  • Install backup power sources for mission-critical operations.
  • Use diagnostic tools to monitor signal integrity and actuator performance.
  • Regularly test system response to identify lag or failure.

Read More: The Importance of Smart Valve Actuation in Modern Manufacturing

4. Cavitation and Flashing Damage

Failure Type:
Cavitation is a damaging condition caused by vapor bubbles forming and collapsing within the valve, eroding metal surfaces over time.

Causes:

  • Excessive pressure drop across the valve
  • Poor flow control design
  • Valve selected without considering pressure or velocity

Prevention:

  • Avoid extreme pressure differentials.
  • Use valves designed for throttling applications.
  • Consider anti-cavitation trims or pressure-reducing configurations.
  • Model your system flow dynamics before selecting valves.

5. Water Hammer Damage

Failure Type:
Water hammer is a sudden pressure surge or shockwave in a piping system, which can damage valves, flanges, and pipes.

Causes:

  • Rapid valve closure
  • Improperly sized or located check valves
  • Lack of pressure relief or air chambers

Prevention:

  • Implement slow-closing valves for shutoff functions.
  • Install surge arrestors or pressure-relief valves.
  • Avoid quick starts and stops in pump systems.
  • Use flexible pipe supports to absorb energy spikes.

6. Incorrect Valve Selection

Failure Type:
Using the wrong type of valve for a given application can lead to poor performance, premature failure, or safety concerns.

Causes:

  • Inadequate understanding of process conditions
  • Oversized or undersized valve
  • Wrong material choice for fluid, temperature, or pressure

Prevention:

  • Work with experienced engineers during the valve selection process.
  • Clearly define system requirements (media, pressure, temperature, flow rate).
  • Select valves with appropriate certifications and ratings.
  • Consult your supplier to match product features to operational needs.

7. Valve Seat Erosion

Failure Type:
Seat erosion affects a valve’s ability to seal properly, leading to leakage or operational inefficiency.

Causes:

  • High-velocity fluid containing solids
  • Frequent opening and closing under load
  • Chemical incompatibility

Prevention:

  • Select harder seat materials such as tungsten carbide or hardened steel.
  • Use throttling valves where necessary instead of standard on/off valves.
  • Install upstream filtration systems to reduce solids.
  • Monitor seat condition during routine inspections.

Best Practices for Preventing Valve Failures

Preventing valve failure starts long before the valve is even installed. It involves a combination of correct product selection, proper installation, routine maintenance, and ongoing performance monitoring. Here are some best practices every industry professional should follow:

  • Documentation & Planning: Maintain records of all valve specs, service dates, and observed issues.
  • Training: Ensure that technicians and operators are properly trained in handling valves and interpreting early signs of failure.
  • Predictive Maintenance Tools: Consider advanced tools like vibration analysis, thermal imaging, or acoustic sensors to detect early warning signs.
  • Vendor Collaboration: Partner with a reputable valves supplier that can offer ongoing technical support and tailored recommendations based on your system.

Conclusion

Valve failures are preventable with the right approach to design, selection, maintenance, and supplier support. Whether you’re dealing with high-pressure oil pipelines, HVAC systems, or water treatment facilities, understanding common failure modes can significantly reduce risk and downtime.

New World Horizon is committed to delivering not just premium valve products but also the knowledge and expertise needed to ensure their optimal performance. From selection to post-sale support, our team is ready to assist you in creating safer, more efficient systems.

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BlogNWH
April 10, 2025by Havva0 Comments

How to Source High-Quality Weld Neck Flanges from Reliable Suppliers

Weld neck flanges are vital components in high-pressure and high-temperature piping systems across various industries such as oil and gas, petrochemicals, power generation, and water treatment. They are the go-to option in crucial applications because of their strength, resilience, and leak-proof connections. However, sourcing high-quality weld neck flanges is essential to ensure the safety, efficiency, and longevity of your infrastructure. In this article, we will walk you through the key considerations and steps to help you identify and choose reliable suppliers for top-grade weld neck flanges.

Understanding Weld Neck Flanges

The long tapered hub of a weld neck flange, sometimes referred to as a high-hub flange, is welded to a pipe. This design provides reinforcement, minimizes stress concentration, and ensures a smooth flow of fluids. Because they are designed for high-pressure and high-temperature environments, these flanges must meet stringent quality standards. 

Why Quality Matters

Using substandard flanges can lead to serious safety hazards, including leaks, corrosion, pipe failures, and costly downtime. High-quality weld neck flanges ensure:

  • Leak-proof joints
  • Resistance to corrosion and pressure fluctuations
  • Compliance with industry standards (ASME, ANSI, API)
  • Long-term cost savings through durability and low maintenance

Key Factors to Consider When Sourcing Weld Neck Flanges

1. Material Standards and Certifications

Make sure the supplier provides flanges that meet international standards such as ASME B16.5 or B16.47, ASTM, and DIN. Additionally, request material test certificates (MTC) to verify the chemical and mechanical properties of the flange material.

2. Supplier’s Reputation and Experience

Choose suppliers with a proven track record in the flange manufacturing and distribution industry. Look for references, customer testimonials, and case studies that demonstrate their credibility and successful deliveries in sectors like oil & gas or power projects.

3. Manufacturing Capabilities

Check whether the supplier has in-house manufacturing capabilities or works with reputed manufacturers. Facilities with modern machinery, skilled technicians, and stringent quality control processes are more likely to deliver reliable products.

4. Customization and Range

Industrial applications often require flanges of varying sizes, pressure classes, and materials. A reliable supplier should be able to provide customized solutions to suit your specific application needs.

5. Inspection and Testing Procedures

Top-quality flange suppliers will conduct multiple levels of inspection, including visual, dimensional, ultrasonic, and radiographic tests. These checks ensure the flanges meet both customer and regulatory expectations.

6. Lead Time and Delivery

Reliable suppliers will offer realistic timelines and stick to delivery commitments. Also, evaluate their warehousing and logistics capacity.

7. After-Sales Support

Support doesn’t end with product delivery. Look for suppliers who offer technical assistance, documentation, and even on-site support if necessary.

Where to Source High-Quality Weld Neck Flanges

1. Direct from Manufacturers

Large manufacturers typically offer a wide range of products with the added advantage of price control and quality assurance. However, they may have minimum order requirements.

2. Through Authorized Distributors

Distributors often maintain inventories of various flange types and can quickly fulfill urgent orders. They also provide access to multiple brands and manufacturers.

3. Trusted Regional Suppliers

Local suppliers who specialize in your region’s industrial needs—such as those operating in UAE—understand the environmental and regulatory conditions. Companies like New World Horizon (NWH) have built strong reputations by offering reliable piping and flange solutions across multiple sectors.

Why Choose NWH for Weld Neck Flanges

At NWH, we take pride in being a trusted supplier of industrial piping solutions, including high-quality weld neck flanges. We cater to sectors like oil & gas, desalination, petrochemicals, and power generation with a strong focus on quality, safety, and compliance.

  • Certified Products: All flanges meet ASME, ASTM, and other global standards.
  • Extensive Range: From Class 150 to 2500, we offer a wide variety of flange sizes and specifications.
  • Custom Solutions: We provide custom machining and material options as per project needs.
  • Prompt Delivery: With warehouses strategically located in UAE, we ensure fast and reliable delivery.
  • Expert Support: Our experienced team offers guidance at every stage—from selection to installation.

Final Thoughts

Sourcing high-quality weld neck flanges is more than just finding a product—it’s about choosing a partner who understands your industry, values precision, and delivers on promises. From material integrity and manufacturing standards to reliable service and after-sales support, every aspect matters.

For leak-free, high-performance piping systems, trust New World Horizon (NWH)—your reliable pipe supplier and flange supplier in UAE. Let us help you build robust systems with components that meet the highest standards in quality and durability.

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BlogNWH
March 19, 2025by Havva0 Comments

How to Select the Right Size and Thickness for Slip-On Flanges

Slip on flanges are widely used in industrial piping systems for their ease of installation, cost-effectiveness, and versatility. They provide a secure connection between pipes, ensuring efficient fluid flow in industries such as oil and gas, chemical processing, and water treatment. However, selecting the right size and thickness for slip-on flanges is crucial to ensure proper functionality, durability, and compliance with industry standards. In this guide, we will explore the key factors to consider when choosing slip-on flange dimensions, helping you make informed decisions for your piping system.

Understanding Slip-On Flanges

Slip-on flanges are designed to slip over the pipe before welding. They are commonly used in low-pressure applications and are secured using both inside and outside welds. Their main advantage lies in their simplicity and ease of alignment, making them a popular choice for various industries. However, selecting the right size and thickness requires careful evaluation of multiple factors.

Factors to Consider When Choosing Slip-On Flange Size

1. Pipe Size Compatibility

The size of the slip-on flange must match the pipe size to ensure a proper fit. The nominal pipe size (NPS) determines the flange’s inner diameter (ID), which must be slightly larger than the pipe’s outer diameter (OD) to allow for easy insertion before welding.

Standard Pipe and Flange Sizes:

  • For a 2-inch pipe, the slip-on flange ID should be around 2.375 inches.
  • For a 4-inch pipe, the flange ID should be approximately 4.5 inches.
  • Always refer to ASME B16.5 standards to ensure accurate sizing.

2. Pressure Rating (Class)

Slip-on flanges come in different pressure ratings, typically classified as 150, 300, 600, 900, 1500, and 2500. The pressure class dictates the thickness and overall design of the flange.

  • Class 150 flanges are suitable for low-pressure applications such as water and gas pipelines.
  • Class 300 and above flanges are required for higher pressure applications like oil and gas transportation.

Choosing the correct pressure rating ensures that the flange can withstand the system’s operating conditions without failure.

3. Flange Facing Type

The type of flange facing affects the sealing mechanism and compatibility with gaskets. Common types include:

  • Raised Face (RF): Offers improved gasket compression and sealing.
  • Flat Face (FF): Used in low-pressure applications where mating flanges are also flat-faced.
  • Ring Type Joint (RTJ): Ideal for high-pressure and high-temperature applications.

Factors to Consider When Choosing Slip-On Flange Thickness

1. Material Strength and Durability

The thickness of a slip-on flange must be sufficient to withstand the pressure and temperature of the system. Thicker flanges provide higher resistance to stress and corrosion but may add unnecessary weight and cost if oversized. Common materials used for slip-on flanges include:

  • Carbon Steel – Strong, durable, and cost-effective.
  • Stainless Steel – Offers superior corrosion resistance.
  • Alloy Steel – Suitable for high-temperature and high-pressure environments.

2. Industry Standards and Compliance

Flange thickness should comply with industry standards such as ASME B16.5 or API 605, which dictate minimum thickness requirements based on pressure ratings. Standard thickness recommendations include:

  • Class 150 slip-on flanges: ~0.5 inches thick
  • Class 300 slip-on flanges: ~0.75 inches thick
  • Higher pressure classes require even greater thickness to handle the load.

3. Corrosion Allowance

In industries where pipes are exposed to corrosive environments, selecting a flange with additional thickness can enhance durability. A corrosion allowance of 1.5mm to 3mm is typically recommended for flanges in chemical processing plants and marine environments.

How to Measure a Slip-On Flange Correctly

Accurate measurements are critical to ensuring the slip-on flange fits the piping system correctly. Key dimensions to measure include:

  • Inside Diameter (ID): Should be slightly larger than the pipe’s OD.
  • Outside Diameter (OD): Defines the overall size of the flange.
  • Bolt Circle Diameter (BCD): Distance across the bolt holes, which must match the mating flange.
  • Flange Thickness: Ensures it meets pressure rating requirements.
  • Bolt Hole Size and Number: Must align with the connecting components.

Common Mistakes to Avoid When Choosing Slip-On Flange Size and Thickness

1. Ignoring Pressure Ratings

Choosing a low-pressure-rated flange for a high-pressure application can result in system failure. Always confirm the pressure requirements before purchasing.

2. Mismatched Pipe and Flange Sizes

Selecting a flange with an incorrect ID can lead to poor alignment and weak joints. Double-check nominal pipe sizes before ordering.

3. Overlooking Temperature and Corrosion Factors

In high-temperature environments, metal expansion must be considered. Additionally, using carbon steel in a highly corrosive setting without proper coatings can lead to premature failure.

Conclusion

Selecting the right size and thickness for slip-on flanges is essential for ensuring the safety, efficiency, and longevity of industrial piping systems. Factors such as pipe compatibility, pressure rating, material strength, and compliance with industry standards should all be carefully evaluated. By making the right choice, you can enhance operational reliability and minimize maintenance costs.

For high-quality slip-on flanges that meet international standards, contact a trusted flanges supplier in UAE like NWH, ensuring you get the best products for your industrial applications.

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March 12, 2025by Havva0 Comments

How to Detect and Prevent Valve Leaks in Industrial Systems

Valve leaks in industrial systems can lead to significant operational, safety, and financial issues. From chemical plants to marine applications, properly functioning valves are critical for maintaining system efficiency, preventing hazardous leaks, and ensuring compliance with safety regulations. As a trusted valves supplier, NWH understands the importance of leak-free valve systems. In this article, we will discuss the common causes of valve leaks, how to detect them early, and best practices for preventing them in industrial applications.

Common Causes of Valve Leaks

Valve leaks can arise due to various factors, including material degradation, improper installation, and operational stress. 

1. Wear and Tear

Over time, valves experience natural wear and tear due to continuous use. Factors such as high-pressure flow, temperature fluctuations, and corrosive substances can weaken valve components, leading to leaks.

2. Poor Installation and Maintenance

Improper installation, such as misalignment, inadequate sealing, or overtightening, can result in valve leaks. Similarly, lack of regular maintenance can allow small issues to escalate into significant problems.

3. Corrosion and Material Degradation

Industrial environments, especially in marine and chemical sectors, expose valves to harsh conditions that can corrode materials. This is a key concern for industries relying on marine valves suppliers, as seawater and chemical exposure accelerate corrosion.

4. Faulty Seals and Gaskets

Seals and gaskets play a crucial role in preventing leaks. When these components become damaged, aged, or improperly fitted, leaks can occur at the valve joints.

5. Pressure and Temperature Variations

Drastic changes in pressure and temperature can cause valve expansion and contraction, affecting the integrity of seals and leading to leaks.

How to Detect Valve Leaks

Detecting valve leaks early is essential to prevent system failures, environmental damage, and costly downtime. Check out some effective methods to find leaks.

1. Visual Inspection

Regularly inspecting valves for signs of corrosion, rust, or fluid accumulation around valve joints can help detect early-stage leaks before they worsen.

2. Listening for Unusual Noises

Hissing or whistling sounds near valves can indicate gas or air leakage. Using an ultrasonic leak detector can help identify these minor leaks.

3. Pressure Testing

Conducting periodic pressure tests can help determine if a valve is maintaining its sealing integrity. A pressure drop in a closed system could indicate a leak.

4. Leak Detection Fluids

For gas leaks, applying a leak detection solution (soap solution) around valve seals can help identify leaks by forming bubbles where gas escapes.

5. Infrared and Thermal Imaging

Advanced infrared and thermal imaging technologies can detect temperature changes caused by escaping fluids, making them highly effective for spotting leaks in high-temperature systems.

Preventing Valve Leaks

Prevention is always better than repair. Below are key strategies to minimize the risk of valve leaks in industrial systems:

1. Use High-Quality Valves

Selecting high-quality valves from a reliable valves supplier ensures durability, better sealing, and resistance to extreme operating conditions.

2. Regular Maintenance and Inspections

Establishing a maintenance schedule that includes cleaning, lubrication, and replacing worn-out parts helps keep valves in optimal condition.

3. Proper Installation Techniques

Ensuring that valves are installed correctly with properly fitted gaskets, seals, and fasteners helps prevent leaks from the start.

4. Choose Corrosion-Resistant Materials

For industries exposed to harsh chemicals or marine environments, using corrosion-resistant valves supplied by reputable valves suppliers is essential for longevity and leak prevention.

5. Monitor Pressure and Temperature Levels

Maintaining consistent pressure and temperature levels within the system can prevent excessive strain on valves, reducing the likelihood of leaks.

6. Train Personnel on Valve Handling and Maintenance

Operators and maintenance staff should be trained on best practices for handling valves, identifying early warning signs, and conducting routine maintenance.

Conclusion

Valve leaks can lead to significant operational challenges and safety risks in industrial systems. Detecting leaks early through inspections, pressure tests, and advanced technologies helps minimize damage and prevent costly downtime. Preventative measures such as using high-quality materials, ensuring proper installation, and conducting regular maintenance are crucial for ensuring leak-free operations. As a leading valves supplier, New World Horizon provides durable and reliable valve solutions to industries requiring high-performance products. Contact us today to explore our range of industrial and marine valves in UAE.

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February 14, 2025by Havva0 Comments

Applications of Inconel Pipes in the Oil and Gas Industry

The oil and gas industry is one of the most demanding sectors, requiring materials that can withstand extreme conditions, including high temperatures, high pressures, and corrosive environments. Among the materials that meet these rigorous demands, Inconel pipes have emerged as a top choice. This article explores the various applications of Inconel pipes in the oil and gas industry and why they are the preferred choice for many projects. As a leading pipe supplier in UAE, NWH provides high-quality Inconel pipes that meet the highest standards of performance and durability.

What Are Inconel Pipes?

Inconel pipes are particularly suitable for harsh environments where other materials might fail. Their ability to maintain strength under extreme conditions makes them ideal for applications in the oil and gas industry.

Key Properties of Inconel Pipes

High Temperature Resistance: Inconel pipes can withstand temperatures up to 1,000°C, making them ideal for high-temperature applications in oil refineries and gas processing plants.

Corrosion Resistance: Excellent resistance to oxidation, pitting, and crevice corrosion, especially in marine and acidic environments.

Strength and Durability: High mechanical strength and resistance to wear and tear under high-pressure conditions.

Oxidation Resistance: Inconel forms a stable oxide layer that protects it from further corrosion, even in extreme environments.

Applications of Inconel Pipes in the Oil and Gas Industry

1. Offshore Drilling Platforms

Offshore drilling platforms are exposed to harsh marine environments, including saltwater, high humidity, and extreme temperatures. Inconel pipes are used extensively in offshore platforms for transporting oil and gas due to their corrosion resistance and durability. The use of Inconel pipes ensures that the infrastructure remains intact and functional over long periods, reducing maintenance costs and downtime.

2. Subsea Pipelines

Subsea pipelines are critical for transporting oil and gas from offshore drilling sites to onshore facilities. These pipelines are exposed to high pressures, corrosive seawater, and extreme depths. Inconel pipes are chosen for subsea pipelines due to their excellent strength, flexibility, and resistance to corrosion, making them a reliable choice for long-term underwater applications.

3. Refineries and Petrochemical Plants

In oil refineries and petrochemical plants, Inconel pipes are used for transporting hot gases, chemicals, and hydrocarbons. The high-temperature resistance of Inconel ensures that the pipes do not degrade or fail under extreme heat. Additionally, their resistance to chemical corrosion makes them suitable for handling aggressive chemicals used in refining processes.

4. Heat Exchangers

Heat exchangers are essential components in the oil and gas industry, used for transferring heat between two fluids. Inconel pipes are used in heat exchangers due to their thermal stability and resistance to thermal fatigue. This ensures efficient heat transfer and long-term reliability of the equipment.

5. Downhole Tubing and Casing

Downhole tubing and casing are critical in drilling operations, where pipes are subjected to high pressures, high temperatures, and corrosive drilling fluids. Inconel pipes are used for downhole applications due to their high strength, thermal stability, and corrosion resistance, ensuring safe and efficient drilling operations.

6. Gas Processing Facilities

Gas processing facilities handle raw natural gas and separate it into various components such as methane, ethane, and other hydrocarbons. Inconel pipes are used in gas processing due to their resistance to sour gas (H2S), which is highly corrosive. This ensures the integrity of the piping system and prevents leaks and failures.

Benefits of Using Inconel Pipes in the Oil and Gas Industry

Longevity: Inconel pipes have a longer lifespan compared to other materials, reducing the need for frequent replacements.

Reduced Maintenance Costs: Their resistance to corrosion and wear reduces maintenance requirements and operational downtime.

High Performance: Ability to perform under extreme conditions ensures the efficiency and safety of oil and gas operations.

Versatility: Suitable for a wide range of applications, from offshore drilling to gas processing.

Why Choose NWH as Your Pipe Supplier in UAE?

At NWH, we understand the unique challenges faced by the oil and gas industry. As a leading pipe supplier in UAE, we provide high-quality Inconel pipes that meet international standards. Our Inconel pipes are sourced from reputable manufacturers and undergo rigorous quality checks to ensure they meet the highest standards of performance and durability.

Whether you need Inconel pipes for offshore drilling, refineries, or gas processing facilities, NWH has the expertise and inventory to meet your requirements. Our team of experts is always available to provide technical support and help you choose the right pipes for your specific applications.

Conclusion

The oil and gas industry demands materials that can withstand extreme conditions, and Inconel pipes have proven to be an ideal choice. Their high temperature resistance, corrosion resistance, and strength make them indispensable in various applications within the industry. As a trusted pipe supplier in UAE, NWH offers top-quality Inconel pipes that ensure the safety, efficiency, and longevity of your operations.

For more information on our range of Inconel pipes and other piping solutions, contact NWH today and let us help you find the best solutions for your oil and gas projects.

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February 11, 2025by Havva0 Comments

How to Choose the Best Pipe Supplier in Dubai for Your Industrial Needs

Dubai has established itself as a global hub for trade and industry, with an ever-growing demand for high-quality pipes across various sectors such as oil and gas, construction, marine, and manufacturing. Choosing the right pipe supplier in Dubai is crucial to ensure durability, efficiency, and cost-effectiveness in industrial operations. With numerous suppliers in the market, it can be challenging to identify the most reliable and trustworthy option. This article will guide you through the key factors to consider when selecting the best pipe supplier for your industrial needs.

1. Assess Your Industrial Requirements

Before selecting a pipe supplier, it is essential to understand your specific industrial needs. Different industries require different types of pipes, materials, and specifications. Some common pipe materials include:

Stainless Steel Pipes – Ideal for high-pressure applications, corrosion resistance, and durability.

Carbon Steel Pipes – Preferred for structural and mechanical applications due to their strength and affordability.

Duplex Steel Pipes – Used in harsh environments for their superior strength and corrosion resistance.

By assessing your operational needs, you can narrow down suppliers that specialize in the type of pipes best suited for your industry.

2. Check Supplier Reputation and Experience

A supplier’s reputation and industry experience play a crucial role in ensuring the quality and reliability of their products. Consider the following factors:

Years in Business – Established suppliers with several years of experience are more likely to provide consistent and high-quality products.

Client Reviews and Testimonials – Look for customer feedback to evaluate reliability and service quality.

Industry Certifications – Suppliers with ISO certifications or adherence to ASTM, API, or DIN standards indicate quality assurance and compliance with industry regulations.

Case Studies and Previous Projects – Reviewing past projects can provide insights into the supplier’s capabilities and expertise.

3. Evaluate Product Quality and Compliance

The quality of industrial pipes is critical for long-term performance and safety. A reliable pipe supplier should provide:

Material Certifications – Ensure that the supplier provides test certificates and reports verifying material composition and compliance.

Third-Party Testing – Pipes tested by independent laboratories provide an additional layer of quality assurance.

Manufacturing Standards – Confirm that the supplier adheres to international standards such as API 5L, ASTM, ASME, and EN.

Durability and Corrosion Resistance – Assess whether the pipes can withstand harsh environments, extreme temperatures, and chemical exposure.

4. Availability of a Wide Range of Products

An ideal supplier should offer a comprehensive range of pipes and related accessories to cater to diverse industrial needs. This includes:

Seamless and Welded Pipes

ERW, SSAW, and SAW Pipes

Pipe Fittings

Flanges

Valves

Custom Sizes and Specifications

A supplier with a broad inventory can reduce lead times and ensure that you get the right products without delays.

5. Competitive Pricing and Cost Transparency

Pricing is a significant factor when choosing a pipe supplier. To ensure you get the best value:

Compare Quotes – Obtain quotes from multiple suppliers and evaluate the price-to-quality ratio.

Transparent Pricing – A reputable supplier should provide clear and detailed pricing without hidden charges.

Bulk Order Discounts – Check if the supplier offers discounts for large-scale orders.

Long-Term Cost Benefits – High-quality pipes may have a higher upfront cost but offer better durability, reducing maintenance and replacement expenses in the long run.

6. Timely Delivery and Logistics Support

Industries operate on strict schedules, and delayed deliveries can lead to project disruptions and financial losses. When evaluating a supplier, consider:

Stock Availability – Ensure that the supplier has ready stock for immediate dispatch.

Efficient Supply Chain – A supplier with a strong logistics network can guarantee timely deliveries across the UAE and beyond.

Export Capabilities – If you require international shipping, ensure that the supplier has experience handling global exports and customs regulations.

7. Customer Support and After-Sales Service

Exceptional customer service can make a significant difference in your purchasing experience. A good pipe supplier should offer:

Technical Assistance – Expertise in helping you select the right products based on application requirements.

Installation Guidance – Support with handling, welding, and assembling pipes.

After-Sales Support – Prompt response to queries, returns, and warranty claims.

Long-Term Business Relations – A supplier invested in building long-term relationships will be more responsive and reliable.

8. Sustainability and Environmental Compliance

As industries shift towards sustainable practices, it is essential to choose a supplier that prioritizes eco-friendly manufacturing and sourcing processes. Look for suppliers that:

Follow Environmental Standards – Compliance with regulations such as ISO 14001.

Offer Recyclable and Eco-Friendly Materials – Pipes made from sustainable materials reduce environmental impact.

Implement Green Practices – Efficient waste management, energy-saving manufacturing, and reduced carbon emissions.

Conclusion

Selecting the best pipe supplier in UAE requires a comprehensive evaluation of factors such as quality, reputation, pricing, and customer support. By thoroughly assessing your industrial needs and researching suppliers, you can ensure that you partner with a reliable provider who delivers durable and high-performance pipes. New World Horizon is committed to offering superior piping solutions tailored to meet the diverse demands of industries in Dubai and the wider Gulf region. Whether you need stainless steel, duplex steel, or carbon steel pipes, choosing the right supplier ensures operational efficiency, cost-effectiveness, and long-term success.

For high-quality industrial pipes and exceptional service, New World Horizon stands as a trusted supplier in Dubai, delivering premium products with reliability and efficiency. Contact us today to discuss your pipe supply needs!

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January 17, 2025by Havva0 Comments

Why Weld Neck Flanges Are Essential in Industrial Piping Systems

In the world of industrial piping, precision and reliability are paramount. Whether in oil and gas, petrochemical, or power generation industries, the choice of components can determine the efficiency and safety of the entire system. One such critical component is the weld neck flange. At New World Horizon, the leading flange supplier in the UAE, we understand the indispensable role of weld neck flanges in industrial piping systems.

Understanding Weld Neck Flanges

A weld neck flange is a type of flange distinguished by its long, tapered neck that transitions smoothly into the pipe. This design ensures a strong and seamless connection between the flange and the pipe, providing excellent structural integrity. Weld neck flanges are typically used in high-pressure and high-temperature applications, making them ideal for demanding industrial environments.

The unique design of weld neck flanges minimizes stress concentration at the base of the flange, reducing the risk of failures and leaks. This is particularly crucial in systems that handle volatile substances or operate under extreme conditions.

Key Features of Weld Neck Flanges

Tapered Neck Design: The long neck provides a gradual transition between the flange and the pipe, reducing stress and enhancing load distribution.

Butt-Weld Connection: Weld neck flanges are welded to the pipe using a butt-weld joint, ensuring a secure and leak-proof connection.

Material Versatility: These flanges are available in a wide range of materials, including stainless steel, carbon steel, and alloy steel, catering to various industrial needs.

Pressure and Temperature Resistance: Weld neck flanges are designed to withstand high pressures and temperatures, making them suitable for critical applications.

Advantages of Using Weld Neck Flanges

  1. Enhanced Structural Integrity

The seamless connection provided by weld neck flanges ensures superior structural integrity. The flange becomes an integral part of the piping system, capable of handling high stresses and reducing the likelihood of joint failures.

  1. Leak-Proof Connections

In industrial settings where even minor leaks can lead to catastrophic consequences, weld neck flanges provide a reliable solution. Their design and welding method create a leak-proof seal, ensuring system safety.

  1. Versatility Across Applications

Weld neck flanges are used in various industries, including:

Oil and Gas: For pipelines carrying crude oil, natural gas, and other hydrocarbons.

Chemical Processing: Where handling corrosive and high-temperature chemicals is essential.

Power Generation: In systems requiring robust components to handle steam and pressure.

  1. Longevity and Durability

Due to their robust design and high-quality materials, weld neck flanges have a longer lifespan compared to other flange types. This durability reduces maintenance and replacement costs, enhancing overall system efficiency.

Why Choose New World Horizon for Weld Neck Flanges?

At New World Horizon, we pride ourselves on being the best flange supplier in the UAE, offering a comprehensive range of weld neck flanges tailored to meet the diverse needs of our clients. Here’s why industries trust us:

Extensive Product Range: We provide weld neck flanges in various sizes, materials, and pressure ratings to suit different applications.

High-Quality Standards: Our flanges are manufactured to meet international standards, ensuring superior performance and reliability.

Expertise and Experience: With years of experience in the piping solutions industry, our team offers unparalleled technical support and guidance.

Timely Delivery: We understand the importance of timely project completion and ensure prompt delivery of our products.

Customer-Centric Approach: At New World Horizon, customer satisfaction is our top priority. We work closely with our clients to deliver tailored solutions that meet their specific requirements.

Applications of Weld Neck Flanges in Industrial Piping

Weld neck flanges find applications in a variety of critical systems, including:

High-Pressure Pipelines: Their ability to withstand high pressure makes them ideal for transporting fluids in challenging environments.

Steam Systems: Used in power plants and industrial boilers, where high temperatures are common.

Cryogenic Applications: Suitable for systems operating at extremely low temperatures, thanks to their material adaptability.

Corrosive Environments: In chemical processing plants, where resistance to corrosion is a key requirement.

Tips for Selecting the Right Weld Neck Flange

When choosing weld neck flanges, consider the following factors:

Material Compatibility: Ensure the flange material is compatible with the medium and operating conditions.

Pressure and Temperature Ratings: Select flanges that can handle the maximum pressure and temperature of the system.

Size and Dimensions: Ensure the flange matches the pipe size and complies with the required standards.

Industry Standards: Look for flanges that adhere to international standards such as ASME, ASTM, and ANSI.

Weld neck flanges are a cornerstone of industrial piping systems, offering unmatched reliability, durability, and performance. Their ability to handle high pressures, temperatures, and demanding conditions makes them essential for various industries. At New World Horizon, we are committed to providing the best weld neck flanges in the UAE, ensuring our clients receive products that meet the highest standards of quality and performance.

For all your flange requirements, trust New World Horizon to deliver excellence. Contact us today to learn more about our products and services, and let us help you build a safer, more efficient piping system.

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